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Story of product development 3

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Shorter Polyester-Cotton dyeing time
Soaping agent for Polyester-Cotton blends:ESKUDO M-200

As dyeing process time is very long for Polyester-Cotton blends, the production efficiency is not well. Usually process time is half day and if we can reduce it's time, the amount of the production will increases a lot.
Let us introduce the new soaping agent after dyeing which not only maintains the goods quality but also reduces the process time.
Take a look at our R&D story.

Long dyeing time and large amount of wastewater

Many Polyester-Cotton blends are used for apparel industry because of it's good hand and quick water absorbency.
However, it's dyeing process is so long that a lot of water and energy is consumed by repetive water supply and drainage, and temperature control.
The cost from waste water treatment is also huge because amount of waste water from dyeing, soaping and neutralization process is huge.

Improvement of productivity and response to environmental regulations by reducing required processing steps

Increase of production efficiency and correspondence for the environmental regulations are very important task for the mills. However, the aparel fabrics made with conjugated fibers and addition of the process is underway to avoid the quality problem like color fastness. Therefore, it is difficult to balance production efficiency and the mill's profit.
NICCA started to develop the new soaping agent to reduce the process dramaticaly and waste water as well by the profound soaping mechanism analysis.

ESKUDO M-200 realizes water saving, time shortening and energy saving, contributes to improvement of profitability and compliance with wastewater regulation

 

Followings are the benefits from ESKUDO M-200 when Polyester-Cotton blends is dyed by batch.

  • Increase of production efficiency with not only maintaining good color fastness but also reducing the process time.
  • Saving water, energy and time
  • Improve the profitability

Please feel free to contactl us. We can explain more detail.

R&D Person in Charge

NICCA China
R&D Dept.

Wu Zheng

NICCA China
R&D Dept.

Xu Suxin

NICCA China
R&D Dept.

Wang Yao

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